Precision equipment: CNC oxy-fuel gas/laser cutting machines for cutting of sheet metal, CNC shearing machines, band saw machines, shot blasting machine, CNC hydraulic metal sheet bending machines, CNC profile bending & pipe bending machines, roll bending & leveling machines to ensure:
In-depth overhaul of the welding, a fleet of heavy-duty welding robots and cutting-edge equipment ensure the required quality of welding joints. We use ultrasound testing to control heavy loaded metal structures. Our welding conforms with EN ISO 3834-2:2005 and was certified by the German DVS ZERT.
Coating & paint application onto parts of the machines & equipment are made using a painting machine in several stages that are shotblasting of surfaces, applying of putty and sealing of intermittent welds, painting & drying – all stages integrated via an overhead conveyor. The pain application technology provides for both one pot and two pot pains. For this we use airless and airmix paint spray guns. Lifting capacity of the conveyor with one crossbar – up to 4 tons, when two synchronous crsossbars are used – up to 7.5 tons.
The specifications of the production equipment at our factories ensure high-precision machining of workpieces. The advamnced machine-tool fleet is comprised of various groups of equipment including the CNC machines: multipurpose machining centers, lathes, milling, drilling, grinding, gear hobbing, honing, horizontal boring machines including large double column machines for machining large-sized workpieces.
Production is organized in accordance with the principles of a fully integrated process. Its starts with just cutting of blanks and ends with assembly of the end product. The shop has a dedicated area for cutting & bending of workpieces. Use of the cold rolled steel excludes blast cleaning from the process. We use two CNC sheet bending machines with bending force of 100 and 150 tons respectively. Thanks to computerized numerical control the machines accomplish their jobs with a high accuracy & precision. The machinea are equipped with LCD displays to monitor operations sequence – from blank feeding to each stage of bending. The work stations have assembly rigs which are equipped with all necessary jigs and tools. Each assembly rig is designed for assembly of cabs of one type.
The factory has in-house galvanizing line to apply protective (zinc) and antiwear (chromium) coats onto the surface of parts. The coating is applied through electroplating. In particular, the critical pipes that are exposed to aggressive environment get the zinc coating. Chromium coating is applied to the hydraulic cylinders’ rods.
Assembly is organized along the principles of continuous-flow method. That allows us to distribute the components along the assembly line, optimize the work process and ensure the unparalleled quality.
The metal heat trratment process includes all types of heat treatment, hardening in pit and box-type furnaces (in protective atmosphere), induction hardening and carburization.
The technology at all stages of production is controlled by the in-house laboratory.
Our Company has a strong & vast network of dealers. You will find your dealer in any region of Russia.
We cooperate with top finance companies that offer best leasing solutions for purchase of UMG equipment.
We provide service & maintenance guarantees for the products of UMG in any region of Russia and internationally through our dealerships.